Torsten Pfefferkorn

Experienced Interim Operations Manager

He is an experienced Interim Operations Manager with extensive expertise in the automotive industry. His career is characterized by strategic thinking and operational excellence. He specializes in change management and process optimization.

Base on special knowledges, such as Strategy and deploy management, KPI management, Lean management, Quality management, Project management, Time management, Leadership management, etc., combined his working experience and lesson learned, always led and supported many clients to achieve the target(s) successfully, include but not limited:

  • Optimize operational efficacy
  • Optimize supply chain management
  • Improve productivity and quality performance in plant
  • Improve ability of R&D for New product/project
  • Improve ability of management system and work team

Meanwhile, according development tendency of Industry 4.0/China 2025, he always studies that how to implement enterprise transformation efficiently. On the basis of expectations and reality, support them become more lean or more automation or more intelligence.

Volkswagen ATJ, Tianjin VR China Head of Product Technology, Quality Assurance (2018-2020) Head of Quality Assurance, Purchased Parts DL382 (2011-2018) Managed 25 employees. Fault analysis and product optimization.

Volkswagen ATD, Dalian VR China Head of Heat-Treating Department (2020-2021). Responsible for 250 employees. Process optimization and quality assurance. Led the Task Force Japan.

Liebherr MCCtec GmbH Team Leader, Strategic Purchasing (2022-2023). Focus on outsourcing to Asian suppliers, supplier management, material group, and procurement strategies

  • 1969-1979 Secondary education at the Polytechnic OS Pablo Neruda Greifswald.
  • 1979-1981 Training as an automotive mechanic at the Greifswald vehicle repair plant.
  • 1981-1984 Vocational instructor for electronic navigation at the Fleet School Walter Steffens Stralsund
  • 2015: Nomination to Volkswagen AG’s Management Circle
  • 2014: Management Assessment Center, Volkswagen Group Academy
  • 2013: Process Auditor VDA 6.3 Module A + BII, TÜV Süd Academy
  • Office software
  • Project software
  • AutoCAD, UG
  • Quality tools (SPS, Minitab, etc.)
  • VB, Assembly Language
1. Logistics. Key technology for efficient production
  1. Product portfolio analysis (products, dimensions, weights, etc.)
  2. Throughput analysis
  3. Space analysis
  4. Material flow analysis
  5. Incl. delivery and collection areas
  6. Information flow analysis
  7. Logistics solution: concept development based on 1-6
  8. Detailed solution
  9. Supplier selection
  10. Installation
  11. Implementation including commissioning and connection to the internal IT system
  12. Integration of customers and suppliers into the logistics system
2. Automation
3. Installation/Relocation
4. Improvement of existing processes,  cost reduction, waste reduction, inventory reduction
  1. Weak point analysis
  2. Technical and/or organizational solution
  3. Investment budget with ROI calculation
  4. Implementation
5. The development of processes for new products is also important.
  1. Implementation from laboratory production to mass production,
  2. Including the development of new technology

Future-oriented focus:

  1. E-Mobility: Ready to meet the challenges of electromobility. Focus on innovative manufacturing methods.
  2. Digitalization: Utilizing modern technologies for process optimization. Industry 4.0 concepts in production.
  3. Sustainability: Commitment to environmentally friendly production methods. Focus on resource efficiency and CO2 reduction
  • Strategic Thinking: Development and implementation of corporate strategies focused on long-term goals and sustainable growth while aligning operations with business objectives and anticipating market trends.
  • Team Leadership: Experience in leading large teams, with a focus on fostering talent and promoting employee development, while ensuring alignment with organizational goals.
  • Process Optimization: Ongoing improvement of workflows to boost efficiency, productivity, and cost-effectiveness, ensuring smoother operations and greater overall performance
  1. Quality Management Extensive knowledge in quality assurance and control. Implementation of quality management systems.
  2. Supplier Management Experience in building and maintaining supplier relationships. Ensuring quality and on-time delivery.
  3. Production Technology Deep understanding of manufacturing processes. Optimization of production flows in the automotive industry
  • Change Management: Successful leadership of change initiatives. Adaptability to new challenges.
  • Crisis Management: Experience handling complex situations. Quick and effective problem-solving.
  • Intercultural Competence: Extensive experience in international teams. Understanding of cultural differences


Sale up for Germany customer

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%

Operation cost down for a local company

0

%

  • Support plant management for new automatic production line
  • Exit top focus for tier2 customers
  • Audited and coached the suppliers of OEM
  1. China: Many years of service at Volkswagen in China (2011-2021). Managed various departments in Tianjin and Dalian
  2. Global Assignments: Service deployments in various countries (2008-2011). Expanded intercultural understanding.
  • Quality Management System (IATF16949) / Production Management System (Lean/CI)
  • Strategic and Deployment
  • Balanced Score Card & KPI
  • NPI Management
  • Project Management
  • Process Optimize Management (VDA6.3/Lean process)
  • Lean/TPS Management (include administer / R&D / manufacture /logistical)
  • Supply Chain Management
  • Industry 4.0

Torsten Pfefferkorn

Nationalität: Deutsch
Wohnort: Germany
Position: Interim Operations Manager
Geburtsjahr: 1963
Sprachen: German, English, Russian

Klaus J. Steinhauser

Manufacturing, Automotive Industries, Food and retail Industry, FMCG market, Defense, Chemicals, Metal Mechanics, Plastics, Textile industry, Private Equity and family Businesses, Financial Services, and Consulting.

I am a reputable Senior Interim Manager – C-Level proven track record of over 38 years of experience.

Last 7 years from 2016 to 2022 in charge of 25 restructuring projects covering all aspects of Operations, Finance, Administrative, and Customer relationships, involved in high-level negotiations and Companies under financial Stress.

Base on special knowledges, such as Strategy and deploy management, KPI management, Lean management, Quality management, Project management, Time management, Leadership management, etc., combined his working experience and lesson learned, always led and supported many clients to achieve the target(s) successfully, include but not limited:

  • Optimize operational efficacy
  • Optimize supply chain management
  • Improve productivity and quality performance in plant
  • Improve ability of R&D for New product/project
  • Improve ability of management system and work team

Meanwhile, according development tendency of Industry 4.0/China 2025, he always studies that how to implement enterprise transformation efficiently. On the basis of expectations and reality, support them become more lean or more automation or more intelligence.

TRW do Brazil S/A -Engine valves From Jan 1986 to November 1988 Trainee Engineer – Quality and Productivity Coordinator

NHK / Rassini – Suspension Systems From November 1988 to October 1991 Senior Engineer / R&D Manager

Presstécnica Ltda – Cold Forming – acting in the USA for new process technology, suppliers, and customer meetings From June 1992 to June 1994 Head of Quality / Lean Manufacturing Manager

Thyssen Krupp, Bilstein – Suspension Systems October 1994 – October 1998 Key Account Manager; Program Manager (Sales & Marketing with Product Engineering integrated)

Volkswagen, São Paulo – BR – New Cars Launching (Anchieta, Taubate and Curitiba Plants) March 1999 – December 2003 Process Team Leader at Advanced Manufacturing Engineering Strategic Planning Team Leader

ZF TRW – Steering Systems acting in France and Germany on Management Meeting Review, transferring technology, new product development, and Quality & Engineering Annual Meeting From March 2004 to September 2005 Senior Manager of Quality & Product and Process Engineering / Member of the Board – Reginal Site

Transtechnology ( TTB ), São Paulo – BR – Stamping and Fasteners acting in Germany for meetings with customers and Auto Parts Fair From December 2005 to February 2011 Corporate Senior Manager of Quality & Environment and Continuous Improvement; Senior Manager of Product, Process Engineering and Lean Six Sigma; Member of Advisory Board

Pematec Triangle São Paulo – BR – Sun Visors, Head Support, Seat Systems, Roof, Trim Door, Carrier backache March 2011 – March 2013 Director of Quality & Environment and Continuous Improvement, Risk Management, Supply Chain and Strategic Planning Interim General Plant Manager and Member of Board of Directors

BRAZILIAN GROUP – Private Equity March 2014 – December 2014 Senior Director / Chief Restructuring Officer / Freelancer by KJS Business Partner

CRW Plastics Group – Brazil , USA, Slovakia April 2015 – November 2015 Senior Corporate Quality Assurance & Environmental / Chief Restructuring Officer

ADS – Advanced Decorative System, CHINA and HUNGARY Plants solving problems from suppliers and supporting customers in Germany, France, Tunisia, Austria, Czech Republic, Slovakia April 2016 – October 2017 Senior Quality Director; Process Improvement Manager; Senior Interim Manager; Turnaround and Business Restructuring / Plant Manager

Novares Group, Chihuahua – MEXICO Project BMW G05/06/07 From Jun. 2018 – Nov 2018 Senior Program Director

Automotive Lighting, – Marelli Group -Lighting Systems, Projects for VW, AUDI and BMW Cd Juarez – MEXICO From Nov. 2018 – Feb 2019 Senior Interim Management Consultant / Program Manager

Valeo Thermal Systems – MEXICO San Luis Potosi – MEX May 2019 – Jul 2019 Senior VPS Manager / BU Turnaround Operations

Schlemmer – Brazil Support for Kronberg & Schubert Germany Oct 2019 – Nov 2019 Senior Interim Manager

Automotive Lighting, – Marelli Group – Mexico, Project supporting high-level escalation for Mercedes Benz From Jan. 2020 – April 2020 Senior Interim Management Consultant / QMS Expert

Protev International GmbH/ Protev Group ASIA; EUROPE, CENTRAL, AND SOUTH AMERICA Manufacturing Companies Restructuring / New Product Launching / High-Level Escalations from Demanded Customers Worldwide; Quality Assurance; Plant Management; Operations Performance Improvement From March. 2016 to December 2020 Senior Partner / Global Consultant Project Leader / Senior Interim Manager / Program Manager / Quality Director / Plant Operations Manager

ARYZTA GROUP ( By Atreus GmbH ) – Food Industry – From March to September 2021 Interim CRO – Chief Restructuring Officer in charge of Operations Turnaround and Change Management for 6 Plants in Brazil in all areas of the business. Preparation for the M&A / Transition for Company Sale / Cost Reduction Projects, P&L, assuring US$ 12 Million EBITDA in 2021. Delivered US$ 10,5 Million saving costs in 4 months.

PAKNAM.Co ( FMCG and Chemical Industry ) – From Aug. 2022 to March 2023 Interim CRO – Chief Restructuring Officer in charge of Business Transformation, Operations Restructuring, Business Assessment, KPI reviewing, SWOT, Business Plan review and Deployment, Cost Reduction Projects, Lean Manufacturing Implementation.

EXCELLANCE ( Turnaround Management ) – From Nov 2023 to Aug 2024 ASSOCIATE / INTERIM CRO at Leao & Jetex a Textile Company located in Brazil In charge com Operations, Sales & Marketing, Finance, and Cash Flow Complete company reshaping, cost reduction, increased margin, reorganization chart, RH on-demand implementation, S&M Restructuring, deployment from Strategy to operational, Supply Chain, Production and Quality improvements.

KJS Business Partner & Consulting- Brazil Since Feb 2011 Managing Partner and CFO Several Projects for medium companies including Financial services; M&A activities, Valuation; Due Diligences; Asset and Contracts Management; Cost Reduction Plans; Investments, Expenses and Budget Management; Business Modeling; Investors and Shareholders relations; Liabilities negotiations with Banks and other Creditors; Project Finance; Controlling ; Treasure ; Cash Flow Management; Turnaround, Crisis Management, Restructuring.

Scholarship:

· 1983 to 1988, Mechanical Engineer Degree, FEI, Sao Paulo – BR

· 1990 to 1991, Post Graduated in Automotive Engineering – FEI, São Paulo – BR

· 2009 – 2010 – MBA in Business Management ( FGV ) Fundação Getulio Vargas, São Paulo – BR

  • Production Administration ( FEI ).
  • Theory of Constrictions ( Enfoque Consulting ).
  • Kaizen ( TBM Consulting ).
  • Just in Time ( IMAM ).
  • Total Quality for executives ( SENAI ).
  • VDA 6.3 – AUDITOR – IQA INSTITUTE
  • FMEA ( Failure Mode and Effect Analysis ).
  • SPC ( Advanced Statistical Process Control ) – TRW Automotive
  • Global APQP
  • Global 8D
  • QSB ( Quality System Basic ) – Fiat & GM
  • DOE ( Design of Experiments ) – Reliasoft
  • Auditor CQI – 9 Heat Treatment Process
  • Auditor CQI -11-12 Surface Treatment Process
  • Auditor CQI – 15 Welding Process
  • Product Security – Qmax ( O&M specific requirement for Risk Management )
  • Lean Manufacturing – Staufen Consulting
  • Advisory Counselor – FGV
  • Office software
  • Project software
  • AutoCAD, UG
  • Quality tools (SPS, Minitab, etc.)
  • VB, Assembly Language
1. Logistics. Key technology for efficient production
  1. Product portfolio analysis (products, dimensions, weights, etc.)
  2. Throughput analysis
  3. Space analysis
  4. Material flow analysis
  5. Incl. delivery and collection areas
  6. Information flow analysis
  7. Logistics solution: concept development based on 1-6
  8. Detailed solution
  9. Supplier selection
  10. Installation
  11. Implementation including commissioning and connection to the internal IT system
  12. Integration of customers and suppliers into the logistics system
2. Automation
3. Installation/Relocation
4. Improvement of existing processes,  cost reduction, waste reduction, inventory reduction
  1. Weak point analysis
  2. Technical and/or organizational solution
  3. Investment budget with ROI calculation
  4. Implementation
5. The development of processes for new products is also important.
  1. Implementation from laboratory production to mass production,
  2. Including the development of new technology

I am Brazilian, 59 years old, a Mechanical Engineer, Post Degree in Automotive Engineering and in General Administration, an MBA in Business Management, Certified Advisory Counselor with an extensive grid of professional training. Senior Interim Manager for over 12 years, delivering knowledge & experience oriented to reduce costs and increase profit, through the application of contemporaneous tools and methodologies to create a competitive, reliable, and better work environment.

More experience and more thinking and more innovation:

  • IATF16949/VDA6.3
  • Effective project management for NPI/project
  • Lean/TPS apply more areas (office management, R&D, production/shop flow, logistic, etc.)
  • Quality performance management (internal/external, 3rd-party)
  • Supply chain management
  • Excellent management for plant
  • Excellent management system

Committees and Associations:

  • SAE BRASIL for subject vehicle development area. o A.E.A ( Automotive Engineering Association ), with presentations in Comfort and Suspensions System Cases.
  • CBS ( Brazilian Ironworks Committee ) and ABNT; establishment of standardization criteria for laminated steel requirements.
  • ANFIR ( National Association of Roads Implements Manufacturers ): Presentation of Proposal for National Creativity and Competitiveness Program.
  • SINDIPEÇAS: Participation in the Implementation of Productivity and Quality Brazilian Program.


Sale up for Germany customer

0

%

Operation cost down for a local company

0

%

  • Support plant management for new automatic production line
  • Exit top focus for tier2 customers
  • Audited and coached the suppliers of OEM
  • My last positions in my country were as Senior Corporate Quality Assurance Director in charge of 5 plants manufactured globally as Interim Chief Restructuring Officer- CRO responsible for 6 plants for FMCG and Retail food Industry and as Associate / CRO Chief Restructuring Officer for a Textile Company.
  • Experience and years of a rising career in small, medium, and large Industrial markets. Complete mastery of World Class Manufacturing in Operations (WCM) and its support areas ( Product Development – R&D, Processes Engineering, Quality Assurance & Environmental, Purchasing, Logistics, HR, Finance, Supply Chain, Maintenance, Lean Manufacturing, Six Sigma, Kaizen Projects, Plant performance improvement ). Great skill in training and high-performance team management.
  • 15 years with effective participation as a member of the Board and representative of top management. Young profile, trainer, owner vision, with a strong inclination to control companies in crisis and financial stress or even greenfield.
  • Great expertise and overall management of the company’s activities, developing and implementing strategies in Commercial, Administrative, Financial, Operational, and overall Business. Expertise in management, process optimization, action plan to improve results, restructuring and corporate recovery, development, and implementation of strategic plans, tactical and operational KPIs Key performance indicators. Great resourcefulness and ability to explore, trade negotiations of large scale and complexity (B2B), with organizations of various sizes and segments.
  • Full Management of P&L, Budget, expenses, costs, investments, Compliance, and Risk. Expertise and strong in management, implementation, and maintenance of Standards like ISO 9001, ISO 14001, IATF 16949, and VDA 6.3 as well as all customer requirements on the field of ESG – Environmental Social and Governance combined with WCM -World Class Manufacturing requirements from demanded customers worldwide.
  • Very good knowledge in Digitalization with several projects implemented into shop floor ( Manufacturing Operations ) as well as in R&D optimizing resources as time and money be more effective in many aspects of technology.
  • Experience in (M & A) mergers and acquisitions, start-up, business plan formatting, and development budgets and financial projects.
  • Quality Management System (IATF16949) / Production Management System (Lean/CI)
  • Strategic and Deployment
  • Balanced Score Card & KPI
  • NPI Management
  • Project Management
  • Process Optimize Management (VDA6.3/Lean process)
  • Lean/TPS Management (include administer / R&D / manufacture /logistical)
  • Supply Chain Management
  • Industry 4.0

Nationalität: BRAZILIAN
Wohnort: Sao Paulo
Position: CRO- Restructuring / COO / Plant Director / General Manager / Managing Director
Geburtsjahr: 1965
Sprachen: Portuguese as mother Tongue · English – fluent · Spanish – advanced · German – Basic

Bernd Leiss

Expert in Cost optimization, Automation, Logistics, Industrial Design, Plant planning, and Relocation of Production.
Marketing, Market research
Quality, Supplier selection, Supplier development

Effective solutions for manufacturing, production and logistics are essential to survive in tougher competition. But also the right choice of production location and marketing. The optimization of products and/or new product development is another component in order to survive on the market.

Highly efficient production with optimal use of resources and equipment. High availability with intelligent material flow and sophisticated storage technology. Integration of customers and suppliers into an intelligent control system of all production flow system

Base on special knowledges, such as Strategy and deploy management, KPI management, Lean management, Quality management, Project management, Time management, Leadership management, etc., combined his working experience and lesson learned, always led and supported many clients to achieve the target(s) successfully, include but not limited:

  • Optimize operational efficacy
  • Optimize supply chain management
  • Reduce waste and inefficient operation, resource  and material usage
  • Improve productivity and quality performance in plant
  • Improve ability of R&D for New product/project
  • Improve ability of management system and work team

Meanwhile, according development tendency of Industry 4.0/China 2025, he always studies that how to implement enterprise transformation efficiently. On the basis of expectations and reality, support them become more lean or more automation or more intelligence.

Automotive, Ceramics, Chemistry, Cosmetics, Construction, Construction material, Electronic part manufacturing, EV Battery, Food &Beverage, Home appliance, Logistics, Manufacturing, New energy, Packaging, Pharmacy, Plastics. Quality / Validation, Testing / Validation, Textile, Built up, Relocation, etc.

Steel structure; Factory and production hall; Automation; Conveyor – / Transfer systems; Material flow; Handling/Robotics; Testing Equipment; Packaging; Special machines; Warehouse Systems, (Fully automatic); Process development; Quality assurance; Supplier qualification, etc.

Automotive OEM, (Pressshop, Bodyshop, Paintshop, Assembly, Logistics)
Automotive Zulieferindustrie
Food and Beverage
Automatisierung / Foerdertechnik / Materialfluss / Handling / Robotiks
Pharma
Plastics
Warenhaus / Distributionscenter
Logistics
Etc.

Senior project engineer & Project assistant manager for workshop – ENLIGHT (Dongguan)

Project manager & SQE engineer & Line leader – MITAC (Suzhou)

Dep. Manger of Technical department & Inspection Center – CAM PLAS(Shanghai)

Manager of Project Dep. & Quality Dep. – MYLIGHTS Technology (Shanghai)

Senior manager & Senior consultant – IMIG (Shanghai)

Chief Consultant & VP – OLMC (Shanghai)
Partner – IMIG

Partner – GTEC

Product / Process / Production /
Quality-Validation / Costs / ROI

Product to mass production
batch series production
large series production
mass production

Equipment
Human resources

Marketing, Sales

Industries:
Automotive
Ceramics
Chemistry
Cosmetics
Construction material
Electronic part manufacturing
EV Battery
Food &Beverage
Home appliance
Logistics
Manufacturing
New energy
Packaging
Pharmacy
Plastics
Quality / Validation
Testing / Validation
Textile

Technology
AGV
Automation / Assembly
Conveyor
Drone
Filling / Dosing
Handling
Logistics, Warehouse and storages
Measurement equipment
Packaging
PLC
Robotics
Etc.

Management / Consulting
Reduce to the max

Product evaluation / optimization regarding production

Process evaluation / optimization
Production evaluation / optimization

Warehouse/Logistics evaluation /optimization

Organization evaluation / Optimization

Total concept:
Cost reduction, Quality improvement, Investment, Financing, ROI Expert in Logistics, Industrial Design, Automation, and Installation / Relocation in China/Asia

  • Dipl. Engineer Design
  • 1983-1987 Fachhochschule Rheinland Pfalz, Abteilung Koblenz
  • Business Manager (MBA) 1992-1993: Rheinische Akademie, Cologne                
  • No specific certificates
  • The general approach is based on common methods such as:
    6 Sigma,(DMAIC), Lean Management ,Theorie of Constraints (TOC), Customer Relationship Management (CRM), Benchmarking, Supply Chain….
  • Basically, the analysis of the product / services and the processes is the starting point for optimizing costs and improving performance and achieving quality goals
  • More than 30 years of experience develop, design of automation systems and and logistics systems.
  • Working as consutant and problem solver for many stock market registered companies, by example BMW, VW, Great Wall, etc.
  • During the years developing many solutions, which several of them had been patented.
  • Office software
  • Project software
  • AutoCAD, UG
  • Quality tools
1. Production / Cost optimization

Increase output while less costs and less resources and raise quality and  reducation of waste

a. Product portfolio analysis (products, dimensions, weights, etc.)
b. Throughput analysis
c. Space analysis
d. Material flow analysis
e. Incl. delivery and collection areas
f. Information flow analysis
g. Logistics solution: concept development based on 1-6
h. Detailed solution
i. Supplier selection
j. Installation
k. Implementation including commissioning and connection to the l. internal IT system
Integration of customers and suppliers into the logistics system

2. Improvement of existing processes,  cost reduction, waste reduction, inventory reduction
  1. Weak point analysis
  2. Technical and/or organizational solution
  3. Investment budget with ROI calculation
  4. Implementation
3. The development / innovation of processes for NEW products as key point for future developement
  1. Implementation from laboratory production to mass production, including quality and validation system and management,
  2. Including the development of new technology
4. Automation
5. Machinery and Equipment development
6. INNOVATION
7. Installation/Relocation
  • Higher Performance
  • Reduction of the error rate
  • Increase in quality standards
  • Higher awareness for management/innovation/learning
  • Competitiveness for new customer/new orders
  • Lean, target/cost-orient management system
  • Gain more return on investment
  • Improve customer relation
  • Increase sales

Broad experience in a wide range of industries, technologies and processes. Transfer of technologies and processes from other industries and combination to create the optimal technology/process for the respective project.
Extremely strong cost awareness.

  • Lean/TPS apply more areas (office management, R&D, production/shop flow, logistic, etc.)
  • Quality performance management (internal/external, 3rd-party)
  • Supply chain management
  • Excellent management for plant
  • Excellent management system
  • FOLLOW THE PRODUCT
  • Product investigation: What’s needed at the product to fulfill it’s function
  • ▶ Process, equipment, resource analysis
  • ▶ Added value /costs per process step
  • Performance management (BSC KPI)
  • Lean office/R&D/manufacture/logistic
  • Projekt-management
  • Quality Management
  • Six sigma
  • Time Study (work sampling, MTM, PTS, etc.)
  • Data Analysis
  • VDA series standard, such as VDA6.1, VDA6.3, VDA6.5, VDA MLA, VDA NTF, etc.
  • Intelligent Manufacturing/Industry 4.0


Sale up for Germany customer

0

%

Costs down / Quality up

0

%

  • Depending on the case.
  • Sale: Product / Market ▶ forecast possible
  • Costs down / Quality up: ▶ 40%

Hennecke: 3 Years

Supply shop floor system.

Cost reduction -50%, Flexible systems, modular, spare parts, standardization cost reduction after sales -73%

Monopoly Ceramic part production:: 2 Years

Fully automated warehouse system:

Efficiency +80%, Cost reduction -62%, Throughput +70%, Personnel reduction -75%, Customer satisfaction: +81 %

Greatwall transmission manufacturing 3 years

Buffer warehouse between part production and assemblyEfficency +80%, Cost reduction- 60%, Lead time -60%, Personnel reduction -70%, Downtime assembly: -80%, Quality control: +80%

Trouble shooting Bodyshop. Ensure SOP. Support of suppliers such as Thyssen, FFT, and others. Modification at all essential stations, like body, door sill, sunroof, door, etc. so that the systems could run at all.Tolerance chain calculation, quality methods, quality calculations, redesign of cells and equipment

Dongguan galvanization 2 Years

Automatic measurement and adjustment of the galvanization baths

Efficiency +70%, Cost reduction- 50%, Personnel reduction -70%, Downtime: -80%, Quality: +80%

Strong background in design, manufacturing, production technology and organization. This allows me to identify and eliminate weak points very quickly. Broad experience in various industries and able to transfer the technologies/processes to other industries.

Extremely strong cost awareness.

based on the known methods, such as

  • Quality Management System (IATF16949) / Production Management System (Lean/CI)
  • Strategic and Deployment
  • Project Management
  • Process Optimize Management (VDA6.3/Lean process)
  • Lean/TPS Management (include administer / R&D / manufacture /logistical)
  • Supply Chain Management
  • Industry 4.0

Nationalität: Deutsch
Wohnort: Shenyang, China
Position: Owner
Geburtsjahr: 1962
Sprachen: German, English, basics at French

James Lu (Lu Hui)

Interim Project Management China

James. Lu has more than 10 years factory working experience from engineer to manager, and 10+ years’ experience as a professional management consultant in enterprise management, include Electrical and Electronic, Automotive, Mechanical Engineering, Home Appliances, Communications, Building and Construction, etc.

Base on special knowledges, such as Strategy and deploy management, KPI management, Lean management, Quality management, Project management, Time management, Leadership management, etc., combined his working experience and lesson learned, always led and supported many clients to achieve the target(s) successfully, include but not limited:

  • Optimize operational efficacy
  • Optimize supply chain management
  • Improve productivity and quality performance in plant
  • Improve ability of R&D for New product/project
  • Improve ability of management system and work team

Meanwhile, according development tendency of Industry 4.0/China 2025, he always studies that how to implement enterprise transformation efficiently. On the basis of expectations and reality, support them become more lean or more automation or more intelligence.

Senior project engineer & Project assistant manager for workshop – ENLIGHT (Dongguan)

Project manager & SQE engineer & Line leader – MITAC (Suzhou)

Dep. Manger of Technical department & Inspection Center – CAM PLAS(Shanghai)

Manager of Project Dep. & Quality Dep. – MYLIGHTS Technology (Shanghai)

Senior manager & Senior consultant – IMIG (Shanghai)

Chief Consultant & VP – OLMC (Shanghai)
Partner – IMIG

Partner – GTEC

  • Chengdu Technological University 2000.09-2003.07 College degree
  • Mechanical Manufacture and Automation
  • Process Auditor VDA6.3 (VDA QMC)    
  • Project Management Professional (PMI)
  • IATF 16969 Auditor
  • Office software
  • Project software
  • AutoCAD, UG
  • Quality tools (SPS, Minitab, etc.)
  • VB, Assembly Language

Training/Coaching/Implementation

  • Optimize management system according reality and purpose
  • Improvement KPI performance
  • Improvement process efficiency, like VDA6.3 audit, Lean process.
  • Optimize QCD for NPI/projects
  • Cost down for manufactory
  • Decrease quality loss
  • Improvement performance on clients’ side
  • Enhance team ability for problem solving/time management/project management/leadership
  • Support to enterprise transformation
  • Higher implementation
  • Higher awareness for management/innovation/learning
  • Continually enhance Kaizen system/culture
  • Competitiveness for new customer/new orders
  • Lean, target/cost-orient management system
  • Gain more return on investment

More experience and more thinking and more innovation:

  • IATF16949/VDA6.3
  • Effective project management for NPI/project
  • Lean/TPS apply more areas (office management, R&D, production/shop flow, logistic, etc.)
  • Quality performance management (internal/external, 3rd-party)
  • Supply chain management
  • Excellent management for plant
  • Excellent management system
  • IATF series standard, such as 16949, APQP/CP, PFMEA, PPAP, SPC, MSA,
  • Policy deployment (Hoshin Kanri)
  • Performance management (BSC KPI)
  • Lean office/R&D/manufacture/logistic
  • Projekt-management
  • Quality Management
  • Six sigma
  • Time Study (work sampling, MTM, PTS, etc.)
  • Data Analysis
  • VDA series standard, such as VDA6.1, VDA6.3, VDA6.5, VDA MLA, VDA NTF, etc.
  • Intelligent Manufacturing/Industry 4.0


Sale up for Germany customer

0

%

Operation cost down for a local company

0

%

  • Support plant management for new automatic production line
  • Exit top focus for tier2 customers
  • Audited and coached the suppliers of OEM

Optimized Operations – within 8 months:

  • Achieved 5x ROI: assisted team to achieve its annual objectives and operational cost reduction target. 11 projects that included Pull Systems, Single Minute Exchange of Die, Total Preventative Maintenance, Standard Work and Layout Optimization had executed by teams.
  • Trained employees with appropriate Lean methods and tools.

Automatic Factory Project – within 6 months:

  • Re-layout Production line and Improvement benefit for operation by Lean
  • Improved 10.5% work efficiency
  • Reduced 30% WIP quantity
  • Reduced 40% production cycle
  • Reduced 50% WIP inventory

SCM Optimization – within 7 months:

  • Optimize SCM and Reduce procurement cost >=10%
  • Reduced investment and procurement costs by 15% and 30%, respectively
  • Implemented supply chain process to source parts locally

Customer Performance Improvement – within 6 months:

  • Improvement quality performance and exit for customer top focus 
  • Reduced customer-side accidents from 6 to 0
  • Reduced customer complaints from 43 to <14
  • Reduced PPM (from 191 to 70)
  • Reduced the # of CSL2 variety from 42 to 22

VDA6.3 process improvement – within 6 months:

  • VDA6.3 audit score @ 89%
  • KPI optimizing
  • Organizational restructuring and Q-system optimizing

Suppliers Management – over 3 years:

  • Project management & Quality support for 11 suppliers in China
  • Technical supporting and Problem solving for production & testing
  • Business and technology communication
  • Quality Management System (IATF16949) / Production Management System (Lean/CI)
  • Strategic and Deployment
  • Balanced Score Card & KPI
  • NPI Management
  • Project Management
  • Process Optimize Management (VDA6.3/Lean process)
  • Lean/TPS Management (include administer / R&D / manufacture /logistical)
  • Supply Chain Management
  • Industry 4.0

James Lu, a professional management consultant
James Lu, a professional management consultant

Nationalität: Chinese
Wohnort: Kun Shan, China
Position: Project Management
Geburtsjahr: 1978
Sprachen: English, Chinese

Karlheinz Zuerl

Interim General Management & Executive Consulting China/Asia for effective Business Transformation

Mit highspeed aus Preis-Spirale. Ich weiß, wie es zu tun!

The CEO of GTEC, German nationality with China visa, born in May 8, 1957, is an expert in business transformation in vehicle and machinery industry. As General Manager and Executive Consultant, he is using a business development plan as a roadmap for continual growth and success, equipped with strategies in order to produce sustainable and realistic growth in the upcoming years.

Due to his extensive experience with international OEMs (BMW, GM) and suppliers, the interim manager is also an expert in lean and cost-effective production.

His portfolio is completed by extensive sales expertise and in-depth knowledge of the Chinese market and the intercultural challenges typical of the country.

With this combination of skills, the interim manager is the ideal choice to focus on the quality of goals instead of quantity, on the road to success and sustainable growth.

The interim manager finds and uses the opportunities offered by the automotive markets. For example, he uses Business process automation (BPA) to transfer busy work to machines and empower staff to flex their creativity and problem-solving skills. Process automation benefits for increasing operational efficiency, productivity and process visibility, tracking activities, and reducing costs.

  • Optimierung von Verfahren und Prozessen,
  • change-und Krisen-management,
  • Mitarbeiter-coaching, motivation.
  • Nachhaltigkeit in Lern-Organisation und High-Performance-Kultur.
  • 3D-Konstruktion von Stanzwerkzeugen mit Daten-transfer-tool zu laden, deutliche Kosteneinsparungen erreicht werden.
  • Strategie, Implementierung und Verbesserung von Prozessen, in R&D, Engineering, Design, Fertigung
  • Entwicklung von CAD-Funktionen für Unigraphics (UG), Koordination mit den USA, Brasilien und Schweden
  • Ausschuss-management-FAKRA, Darstellung von Deutschland im ISO Komitee, der Darstellung des GME im VDA-Brüssel
  • Projekt-Management von IMS-Knowledge Mgt, Risk Mgt -, Qualitäts-Mgt., Die Balanced Score Cards
  • Qualität audits ISO 9001 und ISOTS 16949, OPEL/GME. Qualität audits VDA6.3 bei VALEO/BOSCH
  • Kostensenkung workshops mit Tier1-Lieferanten
  • APQP, PPAP, Run & Rate, die Annahme von auto-Teile an der GV-pflanze und Lieferanten
  • Berechnung von Achslasten, stehend heights, Fahrzeug, GEWICHTE, Kosten. Eintrag in Datenbanken v. komplette Fahrzeuge.
  • Verbesserung in der Logistik -, Umzugs-tools
  • Qualität audits ISO 9001 und ISOTS 16949, OPEL/GME. Qualität audits VDA6.3 bei VALEO/BOSCH
  • Projektmanagement von Bosch-Akku-Packs für den chinesischen Markt
  • Qualität audits ISO 9001 und ISOTS 16949, OPEL/GME. Qualität audits VDA6.3 bei VALEO/BOSCH
  • Kosten-Struktur-Analyse, die erworbenen Teile und Werkzeuge in allen Produkt-Gruppen, Organisation und Durchführung von Schulungen für Einkäufer und management.
  • General Management China, Antrieb und Motor der Produktion und des Handels (Pflanze 150 Mitarbeiter)
  • Green Energy/E-Mobility-Fertigung von Elektromotoren und Steuerungen
  • Kaizen - /KVP-Vorschlag-system, TPS, Andon -, MES -, Asaichi Board, trouble shooting, workflow, root cause analysis
  • Factory relocation; Verhandlungen mit den Vermietern, Kommunen und Entwicklung Zonen
  • General Management China Induktion Maschinen (Anlage 90 Mitarbeiter)
  • Executive Consultant Automotive OEM & Tier 1 Zulieferer
  • Beratungsauftrag: Reduzierung der Kosten im supply-chain-Bachelor-und KPI-installation
  • Vertriebs-und marketing-ramp-up, business development, Coaching & Führung von Mitarbeitern: CAD/engineering-Effizienz erhöhen
  • compliance; Restructuri

Werkzeugmacher – Siemens

Designer, production planner – BMW

Quality Manager – Opel/General Motors

Manager SD - Valeo – Germ.

Purchasing Director & Project Director Akku – Bosch

Interims-GM bei TZM – Tianjin

Interims-GM auf RVT – Kunshan

Interim GM – Automobile Shanghai

ASCIRA (US) Startup company for online platforms in industry (Academy, Travel, Social Media, E-Commerce)

TIER 1 (China), Shenyang Automotive Antenna

TIER 2 (Spain), Suzhou Stamping parts for Automotive

Interim General Manager Asia in South China for Turnaround & Restructuring

1973-1976

Werkzeugmacher

1973-1976

1979-1983

Dipl. Ing. Mech. Eng.

REFA, Coburg

1979-1983

1984-1989

Dipl. Ing. Industrial Engineering

München

1984-1989

1993-2005

ISOTS 16949/ ISO 9001/ VDA6.3

1993-2005

2005-2013

PerfectProCalc (Product Costing)/ Perfect Calcard (Werkzeuge Kalkulation)

2005-2013

2014-2021

Digitalisierung, MES, AR.

2014-2021

2014-Heute

PUR, HR, FIN, IT, TPS, TPM, SC, MFG, DEU, BD, Sales & Marketing

2014-Heute

2022

carbon footprint calculation service & training

2022

  • Gewinn-und-Verlust-Verantwortlichkeit für die gesamten operativen Erfolg in APAC,
  • Stärkung der Wettbewerbsposition der Kunden zu den wichtigsten Kunden.
  • Entwicklung und rasche Umsetzung des Masterplans
  • Ausbau der regionalen Vertrieb und marketing in APAC, strategische Geschäftsentwicklung in der Region Asien Pazifik, führende regionale Koordination Funktionen
  • Signifikante Produktivitätssteigerungen und Qualitätsverbesserungen in der Fertigung und Zulieferer zu dienen Kunden und erhöhen die Markt teilen
  • Erhebliche Kostensenkungen in PUR, Logistik und import & export
  • Verbesserungen im Haushaltsplan, Finanzen, Richtlinien, Arbeitssicherheit, IT, Digitalisierung.
  • Fabrik Umzug innerhalb von China; die Verhandlungen mit dem Vermieter und der lokalen Regierung.
  • Ausbau der supply chain, R&D, engineering und Produktion.
  • Effektive BSC und KPI-installation, Kaizen/KVP, Vorschlagswesen, Reduzierung der Kosten im Einkauf/sourcing
  • Make-or-Buy-Kalkulationen, capacity planning, Coaching & leadership, trouble-shooting,
  • Controlling, Kosten-Berechnung vor/nach Projekt
  • Wurzel Ursache Analyse, Qualitätsmanagement und Kostenkontrolle, HSE
  • Training & workshops mit Mitarbeiter
  • Mehr Mitarbeitermotivation, Mitarbeiterbindung
  • Time-to-market, schnellerer Durchsatz die Zeit vom Kauf bis zur Lieferung
  • Mehr Innovationskraft, die Umsetzung der Ideen der Mitarbeiter
  • Größere Wettbewerbsfähigkeit (Preise, Qualität, OTD)
  • Lernende Organisation, Nachhaltigkeit
  • High-performance-Kultur
  • Schlanke, Kosten-reduziert Organisationsstruktur
  • Begeisterte und zufriedene Kunden und Auszeichnungen

Was ist das Besondere an meiner Dienstleistung? Was bringe ich ein?
Für Ihren Mehrwert bringe ich in meinem 33 Jahre Erfahrung im management mit großer Leidenschaft:

  • Effektives Projekt-management
  • Mitarbeiter-coaching, interne Schulungen, know-how-transfer
  • Engineering vom design bis zum shop floor
  • Lean Production mit TPS, Asaichi Board, Workflow
  • Quality management (in-house -, Lieferanten-Entwicklung, Werkzeugbau)
  • Kostensenkungen im Einkauf, in der Logistik, Prozesse und Abfall
  • Kostenkontrolle im Finanz-und Personalwesen • Digitalisierung in BD, sales und marketing
  • Die Fähigkeit zu überwachen, Finanz-Analyse und -reporting
  • Fähigkeit, Ziele zu erreichen und fahren Sie bis zur Fertigstellung
  • Analyse: Fähigkeit zur Synthese von komplexen Informationen, identifizieren von kritischen Faktoren, die big-picture strategic, forward-thinking, proactive problem solver
  • Know-how und die fachliche Kompetenz, solide technische Fähigkeiten
  • Excellent hands-on-management-Fähigkeiten. Communication skills, negotiation skills, zwischenmenschlicher Kompetenz
  • Integrität: Team-player, die soziale und emotionale Intelligenz, die Durchführung von Angelegenheiten ethisch und ehrlich
  • Durchsetzungsvermögen: Gutes Geschäftssinn, beeinflussende Kraft in cross-funktionalen teams
  • Beharrlich, unermüdlich: display-persönliche und professionelle Energie
  • Organisatorische, Priorisierung und Planung Fähigkeiten
  • Ergebnisse fokussiert die technische und operative management

Ein Auszug aus meinem KPI-Programm:


Anstieg der Gesamt Umsatz Volumen, bis zu

0

%

Zunahme der zu versteuernden Einkommen von 51% (verarbeitendes Gewerbe) zu

0

% (Handel)


Herstellung Betriebsergebnis

0

%

Reduzierung der SC Kosten (material + Logistik) von 5% (Handel) 27

0

% (Produktion)

Kostensenkung Aktivitäten für nicht-produktive material auf monatlicher Durchschnitt

0

%


BOM material Kostensenkung Aktivitäten durch

0

%

Reduzierung der Fehlerrate in der Kunden-Feld aus unserer eigenen Produktion

0

ppm
Im Handel von 56%. 6 Monaten ins Rollen.



Reduzierung des internen Fehler-rate, indem Sie

0

%

Reduzierung der Mitarbeiter Fehlzeiten von 82,5% auf

0

%


Abbau von überstunden durch

0

%

Reduziert insgesamt die Arbeitskosten durch

0

%

während die Verringerung der Mitarbeiterzahl um

0

%

Eigene Ausschussquote reduziert

0

%

Die Produktion Linie, die Produktivität zu erhöhen, indem

0

%

Generator Produktion Linie Durchsatzleistung erhöht

0

%

TPS problem der Lösung des workshops erhöht

0

pro Jahr.

Erhöhen Sie die Auslastung der Maschinen zu

0

%


Fluktuationsrate reduziert

0

%

Drastische Erhöhung der Anzahl der durchgeführten Verbesserungen

0

Dank einem neu implementierten Vorschlag.


Wertsteigerung realisierte Verbesserungen

0

Millionen RMB
(Asaichi Board, Kaizen-Aktivitäten, Vorschlagswesen)

Das Unternehmen hat bestanden alle 9001/18001/14001 audits im ersten Schritt.

0

%

  • Business development (BD), Sales & Marketing, Customer relationship management CRM
  • Operational excellence in China/Asien (MFG, TPS, QM, TPM, SC, HR, FIN, IT, ENG, R&D)
  • Restrukturierung zur Senkung der Kosten und Gewinn Wachstum, controlling budgets, financial awareness, KPIs, Steuern in der VR China
  • Umgang mit Regierungen und Stakeholdern
  • Automatisierung, Industrie 4.0
  • Lean Manufacturing
  • Projekt-management
  • Qualitätsmanagement
  • Engineering
  • Strategie
  • Verschiedene Materialien (Metalle, Kunststoffe, Keramik, Glas, Holz, etc.)
  • OEM-Automobilhersteller (BMW, General Motors)
  • Tier1-4 Zulieferern der Automobilindustrie (Abgas-Systeme, locking-Systeme, Elektrik/Elektronik, Scheibenwischer, Batterie-management-BMS)
  • Elektromotor Aufbau/Generatoren
  • Umwelttechnik
  • Textil-Industrie
  • Elektrische und elektronische Komponenten und Produkte, z.B. LCD, PCB, PCBA, Powertools,
  • Batterie Management System, Batterie Packs
  • Maschinenbau, spanabhebende Fertigung, Zerspanung, Werkzeugbau
  • Aluminium-Druckguss, Kunststoff-Spritzguss, Laserschneiden, Fräsen center,
  • Schweißen (Kunststoff, Metall)
  • Stanz -, Montage -, Schmiede -,
  • Bearbeitungszentren, Fertigungsstraßen, - Verarbeitung-Maschinen
  • Tool shops, Automation/Robotik
  • MES/Andon, Digitalisierung
  • Handel

Western/Eastern Europe, GB, USA, Asien (China, Japan, Korea, Malaysia, Indien, Taiwan)

  • Verschiedene Materialien (Metalle, Kunststoffe, Keramik, Glas, Holz, etc.)
  • OEM-Automobilhersteller (BMW, General Motors)
  • Tier1-4 Zulieferern der Automobilindustrie (Abgas-Systeme, locking-Systeme, Elektrik/Elektronik, Scheibenwischer, Batterie-management-BMS)
  • Elektromotor Aufbau/Generatoren
  • Umwelttechnik
  • Textil-Industrie
  • Elektrische und elektronische Komponenten und Produkte, z.B. LCD, PCB, PCBA, Powertools,
  • Batterie Management System, Batterie Packs
  • Maschinenbau, spanabhebende Fertigung, Zerspanung, Werkzeugbau
  • Aluminium-Druckguss, Kunststoff-Spritzguss, Laserschneiden, Fräsen center,
  • Schweißen (Kunststoff, Metall)
  • Stanz -, Montage -, Schmiede -,
  • Bearbeitungszentren, Fertigungsstraßen, - Verarbeitung-Maschinen
  • Tool shops, Automation/Robotik
  • MES/Andon, Digitalisierung
  • Handel
  • Audits (Finanzen, IT, Qualität)
  • MTM / REFA
  • Projekt-management
  • Negotiation-Technik
  • Multikulturelle Erfahrungen in Ost-und Westeuropa, den USA, Indien, China, Japan, Südostasien
  • Shop-floor-management, z.B. CIP (KVP), Asaichi, 5S, Root Cause Analysis
  • Kostensenkung Prozess Der Erzeugniskalkulation/Tool Costing. Eigene Marken: - SPEKTREN, ECOCUT
  • Machen/Kaufen, Kostenrechnung, MHR Berechnung, Direct costing
  • Multi-kulturelle Erfahrungen in Ost-und Westeuropa, den USA, Indien, China, Japan, Korea, Malaysia
  • MTM / REFA
  • CAD/CAE/CAM

Growing up in a farming family in Upper Franconia, South Germany, I worked hard as a child to support farming, but get support from my parents as well. 

It is a cold area in Summer as in Winter times.

With my father’s help, I got an apprenticeship as a toolmaker at Siemens. I was one of the best. At that time, they produced tooling for plastic injection parts. but decided to quit and become a teacher. 

My mindset at that time was to go out of the 273 people’s village and see the world.

So, I went to Pfaffenhofen, near Munich, where they opened a BOS, technical college, to be able to study at Technical University, Munich. Target: Vocational School Teacher. 

After graduating from college, as I realized how expensive Munich was, I decided to study Mechanical Engineering at Coburg, Upper Franconia. In the summertime, I went back to Siemens working 3 shifts at a plastic plant. Every week another shift changes.

At that time, I got a freelancer job in Multi-Level-Marketing as a Wine dealer in Nierstein (Rheinhessen). I was promoted to sales and management and at the end of my study, they offered me a permanent job which I refused. I wanted to use my technical knowledge to make a career plan. 

First, I found a job in sales as a project planner for the beverage conveyor industry, then got an offer at BMW as a tooling designer for stamping parts. I worked there for several years in manual and CAD design. We used CADAM (2D) and CATIA (3D). I implemented significant cost reduction by using 3D design of tooling for tool-shop 

at Dingolfing plant and BIW (body-in-white) parts.

At that time, BMW build FIZ (R&D center) and I applied to work there as CAD Coordinator which was taken for several years.

Then I married. Now I needed more money. In 1989 I applied at GM (General Motors) at Opel subsidiary in Russelsheim, near Frankfurt, and was taken. 

I remember, that year my son was born, and just as DDR (Eastern Germany) people rushed into the West. 

At GM, I worked in strategy, development, implementation, and CIP (continuous improvement process) of CAD/CAM (we used UG) function and training, workshops, and projects to improve processes, soft- and hardware in R&D, Engineering, Styling, and Manufacturing. 

I had high communication activities with R&D, IT, and Project Mgt. in US, Brazil, and Sweden. 

At the powertrain department, I was responsible for the calculation and project management of trim heights & vehicle mass /cost calculation and reporting databases, SAP mass, and warehouse functions. In this function, I became a Task Force Leader of the German Automotive Association and a Representative of Germany in ISO (Italy), and European Government (Brussels) councils.

As a Representative of Integrated Management Systems and auditor in ISO 9001 and ISOTS 16949, I got intensive knowledge about process risk management, quality management, and balanced scorecards. 

Dealing with GM and suppliers plants, I learned a lot about APQP, PPAP, Run &Rate of parts. 

There I worked for 16 years, have been sent to the US, Sweden, Italy, and China, in different posts as CAD-Coordinator for Engineering and Manufacturing, Team Leader at Powertrain, Quality Manager at Engineering and Purchasing, and later Cost Reduction Manager. 

1993 was the first time I visited China. Several trips followed. Before I studied Chinese at VHS (adult education center), Bochum university, and Beijing. The reason was, I knew, Asia will be the next business giant. 

1999, I wrote my first book at Springer publishing house “Erfolgreich in China”, a bestseller at that time which I could introduce personally at Frankfurt Book Fair.

In 2005, as GM went bankrupt, I immediately looked for a new challenge. I spend 3 years at Valeo, a French company, in Cost Reduction and Supplier Development, dealing with East Europe and Asia. 

There, I improved costs through intensive supplier management, logistics, and tooling relocation. 

Bosch got their attention and came to me and asked me to come to Shanghai. A VP asked to take over responsibility for Purchasing in Asia. So, I accepted the offer. 

Unfortunately, I got divorced. My ex-wife didn’t want to follow me.

At Bosch, I managed Purchasing Asia business by training in technical, cost structure analysis, cost reduction, and negotiation skills. 

With HQ in Shanghai, I was dealing with supplier management and trained about 600 key users in Japan, Korea, Taiwan, Malaysia, and India.

Cost structure analysis and cost reduction workshops were made of purchased parts and tooling of all commodities in the industry.

As a lead auditor, I did audits in ISO 9001 and ISOTS 16949, and VDA6.3.

I traveled a lot to Japan, South Korea, Taiwan, Malaysia, India, and within China. Even on vacations, I went there, they are so interesting and beautiful. I was very engaged and trained about 600 people in 5 years. My 4 years contract was extended for one year, but 5 years was the maximum.

After 5 years working there, I joined a Bosch company for the development and production of battery packs in Suzhou and Stuttgart. I was responsible for managing this project as a key account for BMW and Brilliance. But series production went to a competitor, so top management offered me a job in Stuttgart. 

Instead of going back to Germany in 2013, I married a Chinese lady and became an interim manager. Jumping into a new field, where I needed to learn to manage projects, companies, and myself at the same time. 

Luckily, due to my great experience in the industry and as I was well known already on Linkedin, Xing, and as a book author in Germany, I got job offers as Interim General Manager and Executive consultant until now. Companies can call and rent me directly, without headhunters. A win-to-win solution for both sides.

In 2021, Springer publishing house “Effective Cost Cutting in Asia” was published, which created huge attention worldwide. 

Followed in 2022 by “Successful Interim Management Project Reports and their Results” as an e-book at GTEC publisher.

In the same year, I received the “Top Interim Manager” Award from Capital magazine and “Certified Interim Manager” at United Interim. 

As a member of BME, (Federal Association of materials management, purchasing, and logistics e.V.) and a member of DDIM (Umbrella organization German Interim Management e.V.), the German Chamber of Commerce and General Manager Club in Shanghai, and Rotary Club in Suzhou, I can reach my customers directly.

Beginning of February 2023, my experience as Interim General Manager and Executive Consultant was published with a new book “Management in China” with interesting and useful content for all managers at the Diplomatic Council Publishing house. You can buy in the German language at Amazon.de.

So far, with GTEC since 2013 in interim and consultant business, my team members and I worked for the automotive, electric and electronic, environment, machinery, and textile industry at ABP, ACCU, Atreus, BMW, Daimler, Eberspächer, Huf, Schaeffler, Siloking, RVT, Volkswagen, and Zapi. 

I have a passion for teamwork and business development and organizational building. See my achieved successes in my project reports. 

I burn for the calculated ROI. My value to my customers is based on my uniqueness over my competitors, my financial advantages at a favorable price, and my dedicated service. 

I burn to help other people become successful and meet their personal goals. If trust in other people is restored, these people also trust me. 

I burn for continuous learning. Therefore, I invest daily in further training and invest this valuable time for my customers. 

My teams recognize the goals and vision of the company. My employees join in and bring new impetus to the team. People are motivated and do great work. See my customers’ feedback. 

For example, I became the general manager in Tianjin at an Italian company. There, with the help of my team, I managed to achieve a large increase in profits and significant cost reductions within a few years. I am proud of it. 

Then I used my experience in motivating Chinese people at other companies where I was employed as a General Manager or worked as a consultant. With great success, because it kindles the customer’s fire. See my achieved successes in my project reports. 

  • As tooling is the most important to get best quality and costs of your products, as a Toolmaker (plastic, die casting, stamping), I am able to communicate with tool shop staff to deal with challenges, root cause analysis and proposed solutions in manufacturing and maintenance.
  • As an expert in cost management, with cost structure analysis skills dealing with sales, plants and suppliers, I am able to sell your tools and products at best price to customers, implement improvements of efficiency and productivity in own plants and on your supplier sites.
  • My knowledge in the fields of Six Sigma, Lean Manufacturing, 5S, Kaizen is outstanding (training by Valeo Production System VPS, Bosch Production System BPS)
  • Experience in the field of stamping/deep drawing, ADC/plastic processing, experience in machining (milling, grinding, turning, etc.), assembly (PCB/PCBA, electric motors, controllers, etc.)
  • Long time experience in the Automotive Industry (e.g., engineering, CAD/CAM design, Quality management, Auditor 9001/16949/VDA6.3, Supplier development, purchasing, logistics).
  • Support C-level with my Asian expertise in GM, Supply Chain, Operation, Business development, restructuring, relocations, cost reduction
  • Support western companies in China/Asia with experts in industry out of my network
  • Digital Transformation consulting for Manufacturing into a Smart Factory, MES
  • Automation at shop floor
  • Digitalization in maintenance and repair service with AR/VR
  • Coaching of managers and employees to work in high-performance culture

Thanks to feedback from my Chinese wife, I know what Chinese women look for in business: shoes, socks, and shirts. Everything has to fit if he wants to score points in sales or projects. Even in the home office and video conferences, I am styled in a business-like manner, which motivates me and my customers. 

As a result, I am very close to Chinese culture, its customs, politics, and the way of thinking of Chinese managers and decision-makers, which is of great benefit to my customers and my employees: I can put myself in their position and way of thinking and communicate interculturally, both in business and in private life. 

I don’t let take away from me the morning or evening daily jog through the residential complex in Suzhou or Shanghai. Even with fit employees, I climb mountains, play table tennis or join other running teams. 

Through “learning by doing”, daily practice makes me more and more perfect. This knowledge and skills, I transfer to others by coaching. I do myself what I ask of others. 

Nationalität: Deutsch
Status: Verheiratet
Wohnort: Suzhou, China
Position: General Manager, Einkauf, Qualität, Produktion, Projektmanagement
Geburtsjahr: 1957
Sprachen: German (mother language), English (business fluent), Chinese (everyday speech, HSK 4 Level), Spanish/French (basics)

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